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Delchem's Distributors and
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Delchem's Exclusive EU Agent
Delchem's exclusive EU agent, Mr. Stephen Collings, of 1279
Supplies Limited (Bristol, England), can be contacted regarding
information and availability for Delchem D-2000 REACTIVE Hot Melt
Butyl IG Sealant, as well as other products and services for the
European area fenestration industry.
1279 Supplies Limited represents Delchem, Inc. and D-2000
throughout all EU, Middle Eastern and Scandinavian countries.
Mr. Collings demonstrates a comprehensive background along with a
wealth of experience in many aspects of the fenestration industry:
selecting double glazed unit materials of construction, extensive
insights and solutions regarding regulatory compliance, production
equipment and engineering, and, the development of production
efficiency and annual turnover improvement strategies and
implementation programs.
Delchem invites you to contact Mr. Collings to learn more about
D-2000 and the other products and services available for the
fenestration industry via 1279 Supplies Limited. The 1279
Supplies Limited website is especially informative.
Mr. Stephen Collings
Tel: +44 7718 744172
email: info@1279supplies.com
website: www.1279supplies.com
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Delchem's D-2000 REACTIVE Hot Melt Butyl
IG Sealant PASSES EN1279 Part 3
Provides Significant Advantages Versus All Other IG Sealants
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D-2000 REACTIVE Hot Melt Butyl IG
Sealant has passed the stringent European
standard for gas-filled IG units, EN1279, Part 3. The results
were recently presented to a Delchem customer by one of Europe's
leading testing laboratories.
All of the units that were
tested were SINGLE-SEALED with D-2000. No primary sealant (i.e.,
polyisobutylene or PIB) was utilized during the fabrication of the
units, nor any other sealant of any type. The units were sealed
with D-2000 only. The units were fabricated with aluminum
spacer, desiccant beads, four corner keys, and filled with argon.
The use of D-2000, for fabricating sealed
units that will meet the requirements of EN1279, represents a major
breakthrough for companies that need to comply with the six parts of
EN1279, especially Parts 2, 3 and 6.
1. The utilization of D-2000 allows
you to eliminate the use of a primary sealant (i.e., PIB). By no
longer applying a primary sealant you will increase production throughput and eliminate a production step, while simultaneously
eliminating the costs associated with the purchase and application of
PIB.
2. If you elect to utilize a sealed
unit design, such as the type described for the D-2000 test units, you
can feel comfortable that it will be more than adequate. D-2000
can be used with any spacer material. However, with the
utilization of D-2000 you no longer need to consider the purchase of
costly pre-formed, nonmetallic flexible spacer materials, or, primary
sealant.
The Delchem customer is in the process of
fabricating additional units for testing for compliance with EN1279
Parts 2 and 6. Delchem will be preparing materials for testing
for compliance with Part 4.
Part 5, being the only part of EN1279 not
yet published, has been approved, and it is Delchem's understanding
that it will be published in the very near future.
DELCHEM ....... VALUE ADDED
In addition to producing D-2000 for
sealed unit fabricators, Delchem is part of a team of industry experts
that has been providing extremely valuable services to sealed unit and
window manufacturers. The insights and solutions they provide
can be summarized:
- The team routinely saves sealed
unit and window manufacturers from 5% to >10% of their annual sales
by implementing production and operating efficiencies previously not
employed, full training of all employees relative to the changes to be
made, etc.
- They have assisted, and continue
to assist, sealed unit and window manufacturers understand the full
ramifications of EN1279, and most importantly, assist them in all of
the necessary functions to be undertaken and accomplished in order to
be fully compliant, on a timely basis, with all parts of EN1279, as
well as ISO9001/2000.
- The team is available to assist
your company with either or both functions, whether you are located in
the EU or in North America.
The team's fee schedule is realistically
established on the number of employees at your facility, number of
sealed units/windows manufactured daily, type and number of
modifications to be made, etc.
Please feel free to contact John
Matukaitis , Marketing Director (jmatukaitis@delchem.com)
for more information regarding D-2000, EN1279, or how we can be of
assistance regarding the improvement of cost efficiencies, attaining
compliance with EN1279, or both
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D-2000 REACTIVE Hot Melt Butyl IG Sealant
EXCEEDING EXPECTATIONS FOR MEETING
ASTM E2190 PROTOCOL
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IGMA (Insulating Glass Manufacturers
Alliance) has been successful in gaining acceptance of ASTM E2190 (the
"HIGS" test) in the National Building Code of Canada (NBCC).
Although the change will be reflected in the 2005 edition, IGMA was
advised that most code officials would immediately accept the new
reference.
IGMA is now certifying IGU to the
"new" test methodology, ASTM E2190, which has for all
practical purposes, replaced the "old" IGMAC test,
CAN/CGSB-12.8-97.
IGCC (Insulating Glass Certification
Council) will continue, until January 1, 2005, to offer certification of
IGU to either the "old" ASTM E773 774 (the "CBA"
test) or to ASTM E2190. After that date, IGCC will certify IGU to
ASTM E2190 only.
IG/window fabricators should inquire to the
certifying organization with which they are currently certified relative
to the status of ASTM vis-à-vis their specific product(s). It is
our understanding that GANA (IG Division) is endorsing ASTM E2190, and
is also encouraging that this standard be allowed to supercede
previously recognized standards.
Since the advent and adoption of ASTM E2190,
a number of IG fabricators, using Delchem's D-2000 REACTIVE Hot Melt
Butyl IG Sealant and different types of spacer system materials, have
passed the ASTM E2190 protocol without difficulty. Six fabricators are in Canada and
six are located in the U.S. Many
other companies are continuing to submit test IGU that are fabricated
with D-2000 for testing to the ASTM E2190 protocol.
The majority of those fabricators utilizing
D-2000 fabricate IGU employ a single seal of D-2000.
Many people within the IGU/window industry
are of the opinion that it is significantly more difficult to pass the
ASTM E2190 protocol than the "old" IGMAC and CBA tests.
D-2000 is meeting the new test protocol head-on, and doing so very
successfully.
No matter how well designed an IG unit may
be, and the good workmanship involved in its' fabrication, the IGU will
never perform better than the IG sealant that is employed, because if
the seal fails, then so does the IGU, causing the unit to fail.
D-2000 REACTIVE Hot Melt Butyl IG Sealant is
demonstrating, and continues to build, a very impressive history in
passing ASTM E2190. It remains to be seen if other IG sealants can
duplicate this scenario.
THE FUTURE OF HIGH
PERFORMANCE, DUAL SEALED
INSULATING GLASS UNITS IS ......... NOW!
Delchem Is Introducing
D180 STRUCTURAL PIB (polyisobutylene)
In keeping within its long-standing strategy and commitment of developing IG sealants that create newer and higher standards of performance, Delchem has developed and is now producing,
the IG industry's one and only PIB that provides significant structural strengths!
PIB is widely used as the primary seal in dual sealed IGU. The excellent moisture and gas barrier properties and capabilities it provides are well known and scientifically documented.
It is also well documented that PIB is the "weak link" in a dual sealed IGU system. PIB provides no structural properties or strengths (adhesion, cohesion, shear) whatsoever. No chemical cure takes place during the setting of the applied PIB, it remains thermoplastic. The adhesion of PIB sealant to glass and spacer is purely physical in nature and is therefore not resistant to the long-term effect of various and numerous stress forces (i.e., handling the IGU, water, temperature extremes, UV radiation, etc.)
Utilizing similar proprietary technologies, chemistries and production techniques that have made Delchem's D-2000 REACTIVE Hot Melt Butyl IG Sealant the BAT (Best Available Technology) vis-à-vis IGU performance, Delchem is now producing D180 STRUCTURAL PIB.
1. D180, like D-2000, reacts with atmospheric moisture, crosslinking and forming very substantial and strong covalent chemical bonds with the glass and spacer, unlike "regular" or non-structural PIB, for which no cure takes place.
2. The resulting crosslinking and chemical bonds provide for outstanding adhesive, cohesive and shear strengths not found with "regular" PIB.
3. The MVTR (Moisture Vapor Transmission Rate) and GPRa (Gas Permeance Rate, argon), are actually lower than those for "regular" PIB.
4. D180 is available in two colors; black or gray.
5. D180 is fully compatible with all known secondary sealants (i.e., polysulfide, polyurethane, hot melt butyl, silicone), spacer materials, corner keys, etc.
6. D180 is a 100% solids sealant, and contains no hazardous ingredients.
7. On a cost per gallon basis, D180 is more cost-efficient than "regular" or non-structural PIB.
D180 was developed and is designed for use on automated and semi-automated IGU production lines. It is applied via a 55-gallon hot melt pump and linear extruder, followed by the IGU passing through an oven-press or heated roller press.
D180 allows you to replace the "weak link" of a dual sealed IGU. In essence, when utilizing D180 STRUCTURAL PIB, you have a dual sealed IGU fabricated with two structural sealants, the primary and secondary sealants, not just the secondary sealant alone.
The advent of D180 demonstrates how Delchem continues to set newer and higher standards for IGU performance, meeting and exceeding your requirements.
For complete information and to discuss how D180 STRUCTURAL PIB can help you eliminate the "weak link" in a dual sealed IGU, please contact John Matukaitis, Marketing Director at
Delchem.
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To our valued customers, potential customers and
industry colleagues :
Delchem, Inc. refers to D-2000 REACTIVE Hot Melt
Butyl IG Sealant as "the next generation of IG sealants, a sealant that is setting newer and higher performance
standards" within the IG industry. We want to take a brief moment of your time and make you aware that "the next
generation" and "higher and newer standards" are not advertising phrases, but accurate descriptions based on
hard data generated after extensive, comprehensive, and continuous testing.
When all is said and done, you and your
customers want an IG unit that will provide an extensive life span. Conservatively speaking, IG units fabricated
with D-2000, and good workmanship, will provide 50 years of field service life. Realistically speaking, they
will provide 100 years of service.
D-2000 has been used to fabricate millions of IG
units, as well as hundreds of test units. Test units have undergone extensive, multiple, consecutive tests in
P-1 chambers, IGCC and IGMAC Product Certification testing, CBA testing, etc. Most IG sealant manufacturers will
test a set of IG units one time, as a "qualifying" test, and stop at that point. Delchem subjects the same sets
of units through multiple, consecutive test cycles in order to stress the IG units well beyond a minimal
"one-time qualifying" test cycle. The test results are truly outstanding!
Multiple sets of test units have completed
numerous tests, in Delchem’s test chambers, and with the majority of units being tested at third-party,
independent testing facilities. A summary of the testing includes more than 120 weeks in Delchem’s high
humidity/high temperature chamber with no change in the initial dew point (< -90 degrees F.), four consecutive
CBA tests with no change in the original dew point (< -90 degrees F.), through an IGMAC Product Certification
test and then through three additional, consecutive "IGMAC weathering cycles" with no change in the original dew
point, and more than 80 weeks in a P-1 chamber with no indication of unit degradation. Argon retention is also
reported as being well above the industry average. It is important to mention that all test units were single
sealed with D-2000. Equally as important, the test units are continuing in testing; i.e., now in a fifth
consecutive CBA test, additional weeks in a P-1 chamber, continuing in Delchem’s chambers, etc.
The industry standard is that one week of
testing in an "accelerated weathering" test environment equates to one year of field service life.
Considering the preceding test parameters, and that the same sets of units have completed multiple, consecutive
test cycles, it is realistic and reasonable to project that IG units fabricated with D-2000 will provide 50 to
100 years of service. D-2000, the next generation of IG sealants, has set, and is continuing to set, newer and
higher standards of IG unit performance.
Delchem’s D-2000 REACTIVE Hot Melt Butyl IG
Sealant, D-80 Polysulfide, D-90 Polyurethane and D130 Hot Melt Butyl IG sealants are available only from
Delchem, Inc., shipped from our plant in Wilmington, DE, and, in Canada for our Canadian customers, through
Delchem’s exclusive distributor, Brenntag Canada Inc. Delchem IG sealants are not available from any other source.
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2007. Delchem, Inc.
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